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* From the Départements d'anesthésie
et De Microbiologie Centre hospitalier affilié universitaire de Québec (Hôpital Enfant-Jésus)
et service de microbiologic Centre hospitalier universitaire de Québec Université Laval Quebec Quebec Canada.
Address correspondence to: Dr. Martin R. Lessard, Département d'anesthésie-réanimation, CHA, hôpital Enfant-Jésus, 1401, 18ième Rue, Quebec, Quebec G1J 1Z4, Canada. Phone: 418- 649-5807; Fax: 418-649-5918; E-mail: mrlessard{at}videotron.ca
| Abstract |
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Methods: A sterile DAR Barrierbac S® breathing filter was inserted at the Y-piece of a sterile single-use anesthesia breathing circuit before induction of general anesthesia. At the end of anesthesia, the breathing circuit connector of the filter and of the endotracheal tube connector were cultured separately on growth media (chocolate and blood agar). These were incubated for 48 hr and bacterial identification was conducted using standard methods.
Results: Bacterial cultures were negative on both sides of the filter membrane of 1842 of the 2001 filters studied. Cultures were positive on the patient side of 104 filters. In two of those, the same bacteria were found on both the circuit side and the patient side of the filter. Therefore these data indicate a clinical effectiveness of 99.9% (confidence interval, CI 95%, 99.699.998%), and an in vivo filtration efficacy of 98.08% (CI 95%, 92.5499.67%).
Conclusion: Using the upper limit of the CI, it can be assumed that the practice of using a sterile DAR Barrierbac S® breathing filter for every patient while reusing the anesthesia breathing circuit would result in a cross contamination rate of the breathing circuit lower than once every 250 cases.
| Introduction |
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Because of increasing concerns about cost containment in health care, it has been suggested that some single-use devices, including disposable anesthesia breathing systems, could be reused for several patients. In order to maintain sterility and to prevent cross infection it has been suggested to place a breathing filter between the Y-piece of the anesthesia breathing circuit and the proximal end of the endotracheal tube.9,10 This practice could avoid having to change, sterilize or disinfect the breathing circuits after each use. If the retail price of a breathing filter is significantly lower than the cost of a disposable breathing circuit or the cost of sterilization, this practice could be cost efficient.9 However, neither the CDC nor the ASA has endorsed this practice since clinical data supporting its efficacy and safety are lacking.7,8 Even if the bacterial and viral filtration efficacy of different breathing filters has been adequately assessed in laboratory investigations, their efficacy and effectiveness to prevent cross infections have not been investigated in the clinical setting. Therefore the purpose of this study was to evaluate, in the usual clinical anesthesia setting, the bacterial filtration efficacy of an anesthesia breathing filter.
| Materials |
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At the end of anesthesia, the breathing filter was removed from the Y-piece. Both sides of the breathing filter (patient and circuit) were sampled for bacterial culture using the following procedure (Figure
). First, the outside of the proximal connector (circuit side) of the breathing filter was disinfected with an alcohol wipe. The inside of the connector was then swabbed avoiding any contact with the filter membrane. Second, the outside of the connector of the endotracheal tube (patient side) was also disinfected with an alcohol wipe and its inside was swabbed, again avoiding any contact with the filter membrane. Both swabs were soaked separately in a trypticase liquid soy broth (TLSO) transport media. These procedures were conducted by specially trained anesthesia technicians and monitored by one of the investigators (D.P.V.). Within three hours of sampling, 100 µL of each TLSO were plated on two growth media: chocolate and blood agar. These were incubated at 35C in a 5% CO2 atmosphere for 48 hr.11 Bacterial identification was conducted using standard microbiological procedures. All samples were processed by the same microbiology technician assigned exclusively to this task.
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The in vivo filtration efficacy of the breathing filter tested was calculated using the ratio of bacterial passage through the filter membrane to the number of breathing filters submitted to a definite bacterial challenge (positive bacterial growth on the patient side of the filter).
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These data are presented as percentages with 95% CI.
| Results |
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Therefore the positive bacterial passage through the membrane of two out of 2001 breathing filters tested represents a clinical effectiveness of 99.9% (CI 95%=99.699.998%). Taking into account only the filters that were submitted to a documented bacterial challenge (groups C and D), the in vivo filtration efficacy of the breathing filter was 98.08 (CI 95%=92.5499.67%).
| Discussion |
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The goal of this study was to evaluate the in vivo bacterial filtration efficacy and the clinical effectiveness of one of the anesthesia breathing filters available in Canada. The main finding is that, although the contamination rate was very low, the breathing filter studied did not completely prevent contamination of the breathing circuit. In this study, the clinical effectiveness was 99.9% (CI 95%= 99.699.998%). Using the lower limit of the CI of clinical effectiveness, it can be assumed that the practice of using a sterile DAR Barrierbac S® breathing filter for every patient while reusing the anesthesia breathing circuit would result in contamination of the breathing circuit in less than once every 250 cases. It must be stressed that this figure does not represent the risk of acquiring a bacterial respiratory tract infection. This risk is most likely lower since the presence of bacteria in the breathing circuit does not mean that the next patient using the same breathing circuit will become contaminated or develop a respiratory tract infection.13,14 The risk of acquiring a respiratory tract infection from a contaminated anesthesia breathing circuit is determined by the bacterial load and the host defence mechanisms. Besides, it can be expected that the breathing filter will have some efficacy for downstream protection of the patient from a contaminated breathing circuit therefore reducing further the bacterial load.13
A few other studies have evaluated anesthesia breathing filters in the anesthetic setting, although with much smaller sample sizes. Pottecher et al. compared the contamination rate of the Y-piece of 50 breathing circuits protected by a filter to that of 45 circuits without a filter. In both cases, they found a high contamination rate (<40%) but with a very low bacterial titer.15 Luttropp et al. studied 55 bacterial filters of three different types (Pall Ultipor BB 50®, Gibeck Humid-Vent® and Pharma BACT-HME®) placed between the Y-piece and the endotracheal tube during low flow anesthesia. At the end of anesthesia, both sides of the filters were sampled. They found no positive bacterial culture on the patient side of the filters (100% effectiveness).16 Callery et al. reported two cases of bacterial contamination among 96 breathing circuits protected by breathing filters.17 Finally, Rathgeber studied three different types of filters with heat and moisture exchange (HME) properties (DAR Hygrobac®, Hygrobac S® and Medisize Hygrovent S®) during general anesthesia. They reported a 100% effectiveness of the 200 filters tested.18
In the present study, although a large sample size was used, a large number of filters were not contaminated on the patient side (groups A and B, n=1897). Thus, definitive challenge was limited to filters which had bacterial growth on the patient side (groups C and D, n=104). Since most surgical procedures were elective, in healthy patients whose trachea should have a low rate of bacterial colonisation, this low rate of effective bacterial challenge (5.02%) was not unexpected.18 It was actually pivotal in the selection of a large sample size. Filters in group B (n=55) were contaminated on the circuit side only. These filters grew mostly skin and oral flora and these are probably the result of external contamination either during sampling or during the manipulations associated with mask ventilation and tracheal intubation. This illustrates that some anesthesia breathing circuits will get contaminated during the normal course of anesthesia, thus re-emphasizing the importance to sterilize or disinfect to a high degree reusable breathing circuits between patients. Filters in group C (n=99) were positive on the patient side only and grew either skin or oropharyngeal flora. In this group, the anesthesia breathing circuit was effectively protected from contamination. Filters in group D (n=5) had bacterial growth on both sides. However, in three of them bacteria on the patient side were different from those on the circuit side. Here again, external contamination is likely. The last two filters of group D grew the same genera on both sides. According to the definition used, this represents positive contamination of the breathing circuit from the patient respiratory tract through a deficient filter membrane. In these two cases, bacterial passage through the filter may have occurred because of the limited efficacy of the filtration media or because of a defect in the filter membrane. However, failure of the filters cannot be ascertained since neither precise species identification or bacterial DNA typing were done. Thus, external contamination with the same bacteria on both sides of the filter is also possible.
Laboratory studies have reported filtration efficacy exceeding 99.99% for anesthesia breathing filters with and without HME properties.1922 However, it is difficult to compare laboratory studies to a clinical study like this one. First the conditions encountered in the clinical anesthetic setting where the filters are submitted to moisture, secretions, cough, bidirectional airflow and pressure changes differ from the laboratory settings. Second, in laboratory studies, the performance of anesthesia breathing filters is usually reported as the titer reduction value and the bacterial removal efficiency. Although such data are useful to compare the performance of different filters, they are insufficient to assess the performance of filters in clinical anesthesia practice. The use of breathing filters is proposed in order to maintain the sterility of the anesthesia breathing circuits, and any contamination of the breathing circuit should be considered a failure of the breathing filter. Thus laboratory studies must be interpreted with caution and the high filtration efficacy reported must be confirmed in the clinical setting before any recommendation on the widespread use of breathing filters can be made.
Ideally, the clinical safety and efficiency of reusing breathing circuits with breathing filters should be demonstrated by a study of the incidence of postoperative respiratory tract infection compared to the incidence associated with the standard practice of using sterile equipment. However such a study can hardly be conducted because the incidence of respiratory tract infection in the general surgical population is low and its causes are numerous. Therefore a surrogate endpoint such as the incidence of bacterial contamination of the breathing circuit must be used, knowing that only an undetermined fraction of the contaminated breathing circuits might cause a respiratory tract infection. Two other methodological limitations of this study must be considered. First, this study tested a single model of anesthesia breathing filter. The DAR Barrierbac S® was selected among filters available on the market at the time of the study because of its excellent bacterial filtration efficiency (>99.9999%) reported from laboratory studies,19,20 its small size and low dead space volume compatible with use in the clinical setting, and its retail sale price significantly lower than the cost of a disposable anesthesia breathing circuit. Other models with different construction or filtration material (e.g., filters with HME characteristics) might perform differently. Second, it must be stated that this study was limited to the bacterial filtration efficacy of the breathing filter tested and our results cannot be extrapolated to virus, fungi or mycobacteria. Recently, an investigation on an outbreak of hepatitis C infection in a private operating facility pointed to a contaminated anesthesia breathing circuit as the possible source of infection.4 Also, tuberculosis is still a great concern in all fields of health care including anesthesia.23
In summary, this study tested a large sample of an anesthesia breathing filter in the usual anesthesia setting and showed that the practice of using a sterile breathing filter for every patient while reusing the anesthesia breathing circuit might fail and result in contamination of the breathing circuit in less than one every 250 cases. However, given the limitations mentioned above, we believe that it would be premature to conclude that the DAR Barrierbac S® breathing filter allows the reuse of anesthesia breathing circuits without high level disinfection or sterilization.
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| Acknowledgments |
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| Footnotes |
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Revision received May 9, 2001. Accepted for publication March 27, 2001.
| References |
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