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* From the Department of Aeronautics and Astronautics, Massachusetts Institute of Technology, Massachusetts, USA;
the Cognitive Engineering Laboratory, the Department of Mechanical and Industrial Engineering;
the Institute of Biomaterials and Biomedical Engineering,
the Department of Computer Science,
¶ the Department of Electrical and Computer Engineering; and
|| the Departments of Anesthesia Physiology and Physiology, Sunnybrook and Womens College Health Science Centre, University of Toronto, Toronto, Ontario, Canada.
Address correspondence to: Dr. Kim J. Vicente, Department of Mechanical & Industrial Engineering, University of Toronto, 5 Kings College Road, Toronto, Ontario M5G 3G8, Canada. Phone: 416-978-7399; E-mail: vicente{at}mie.utoronto.ca, URL: www.mie.utoronto.ca/labs/cel/
| Abstract |
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Clinical features: A 19-yr-old woman underwent Cesarean section and delivered a healthy infant. Postoperatively, morphine sulfate (2 mg bolus, lockout interval of six minutes, four-hour limit of 30 mg) was ordered, to be delivered by an Abbott Lifecare 4100 Plus II Infusion Pump. A drug cassette containing 1 mgmL-1 solution of morphine was unavailable, so the nurse used a cassette that contained a more concentrated solution (5 mgmL-1). 7.5 hr after the PCA was started, the patient was pronounced dead. Blood samples were obtained and autopsy showed a toxic concentration of morphine. The available evidence is consistent with a concentration programming error where morphine 1 mgmL-1 was entered instead of 5 mgmL-1. Based on a search of such incidents in the Food and Drug Administration MDR database and other sources and on a denominator of 22,000,000 provided by the device manufacturer, mortality from user programming errors with this device was estimated to be a low likelihood event (ranging from 1 in 33,000 to 1 in 338,800), but relatively numerous in absolute terms (ranging from 65667 deaths).
Conclusion: Anesthesiologists, nurses, human factors engineers, and device manufacturers can work together to enhance the safety of PCA pumps by redesigning user interfaces, drug cassettes, and hospital operating procedures to minimize programming errors and to enhance their detection before patients are harmed.
| Introduction |
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This sentinel case was brought to our attention by the lay press. We made a request through the Freedom of Information Act to obtain the patient records, autopsy report, toxicology results, and interviews conducted as part of a criminal investigation. This information provides new insights into how anesthesiologists, nurses, human factors engineers, and medical device manufacturers can work together to enhance the safety of PCA pumps.
| Case report |
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Four hours after delivery, the patient breast-fed her infant but complained of itching. Benadryl 25 mg was administered intravenously, followed 45 min later by a second dose of benadryl 25 mg. Six hours after delivery, the patient was noted to be alert, oriented, and awake. However, later in the evening, she was found asleep and snoring loudly. A nurse noted that 20 mg of morphine had been infused. She shook the patient but was unable to arouse her. Because the nurse considered the vital signs to be normal (blood pressure 110/51 mmHg; heart rate 123 beatsmin-1; respiratory rate 20min-1), no further action was taken. Thirty minutes later, the patient had no detectable pulse or respirations. Despite resuscitation efforts, she was pronounced dead 9.5 hr after delivery.
Abbott Lifecare 4100 PCA Plus II Infusion Pumps have a memory feature that records 200 events. A record of the drug delivery history from the PCA pump was unavailable because the pump was not taken out of service after the ADE. During the autopsy, it was noted that the morphine cassette connected to the patients iv contained 7 mL of the original 30 mL. Analysis of blood samples showed a toxic concentration of morphine (free morphine concentration 170 ngmL-1; total morphine concentration 761 ngmL-1). Analysis of the contents of the morphine cassette showed the morphine concentration was 3.8 mgmL-1. The hospital had 76 Abbott Lifecare 4100 PCA Plus II Infusion Pumps, and 75 were tested for hardware and software failures (one pump could not be located). No hardware or software failures that could have caused an overmedication were detected.
| Discussion |
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To determine whether similar problems have occurred, an exhaustive search of the U.S. Food and Drug Administration (FDA) MDR database (as of July, 2000) and of the published literature was conducted for deaths attributed to user error with the Abbott Lifecare 4100 PCA system. The results are shown in Table I
. All reported user error deaths with this device were explicitly attributed to programming of drug concentration. This particular type of error is extremely dangerous because entering an incorrect, lower drug concentration can cause up to four enduring problems: a) over-delivery of bolus dose by the caregiver; b) over-delivery of subsequent PCA doses; c) over-delivery of a continuous infusion dose; and d) an increase in the total amount of drug infused during a four-hour period.
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It is well known that voluntary and mandatory reporting systems for adverse events and ADE, including the FDA MDR database, suffer from severe under-reporting; epidemiological studies revealed reporting rates that ranged from a low of 1.2% to a high of 7.7%.2,2123 We used these extreme values to transform the minimum and maximum reported frequencies in Table I
into evidence-based high and low estimates of the true incidence of patient mortality associated with programming errors with this device. The results are shown in Table II
. These estimates can be transformed into probability and likelihood estimates using the total number of patients treated as a denominator; in March, 2001, the manufacturer reported: "Since Abbotts LifeCare PCA system was introduced in 1988, more than 22 million patients have used it safely".24 These results, also shown in Table II
, suggest that PCA mortality from user programming error is a low probability event, ranging from 3.03 x 10-5 to 2.95 x 10-6 (i.e., 1 in 33,000 to 1 in 338,800) for this device. Nevertheless, because PCA usage with this device is so widespread, mortality events may be relatively numerous, ranging from 65667. Clearly, the true number of deaths is unknown, but is likely to be higher because the MDR data are from the U.S., while this device has been used in many other countries. Note also that these estimates are only for deaths attributed to user errors, and thus do not include deaths caused by other factors (e.g., inappropriate prescription, patient tampering, hardware failure, software failure). By way of comparison, the likelihood of death from general anesthesia is 1 per 200,000 to 300,000.25 Therefore, efforts to enhance the safety of PCA pumps even further are worthwhile.
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Anesthesiologists, nurses, human factors engineers, and device manufacturers are keenly interested in ensuring patient safety. By working together to implement these recommendations, this important goal can be advanced.
| Acknowledgments |
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| Footnotes |
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A Lifecare is a registered trademark of Abbott Laboratories. ![]()
Revision received November 29, 2002. Accepted for publication August 20, 2002.
| References |
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2 Classen DC, Pesotnik SL, Evans RS, Burke JP. Computerized surveillance of adverse drug events in hospital patients. JAMA 1991; 266: 284751.[Abstract]
3 Bates DW, Cullen DJ, Laird N, et al. Incidence of adverse drug events and potential adverse drug events. Implication for prevention. JAMA 1995: 274: 2934.[Abstract]
4 Bates DW, Spell N, Cullen DJ, et al. The costs of adverse drug events in hospitalized patients. JAMA 1997; 277: 30711.[Abstract]
5 Baxter AD. Respiratory depression with patient-controlled analgesia (Editorial). Can J Anaesth 1994; 41: 8790.
6 Doyle DJ, Vicente KJ. Patient-controlled analgesia (Letter). CMAJ 2001; 164: 620.
7 Doyle DJ, Vicente KJ. Electrical short circuit as a possible cause of death in patients on PCA machines: report on an opiate overdose and a possible preventive remedy (Letter). Anesthesiology 2001; 94: 940.
8 Emergency Care Research Institute. Abbott PCA Plus II patient-controlled analgesic pumps prone to misprogramming resulting in narcotic overinfusions. Health Devices 1997; 26: 38991.[Medline]
9 Etches RC. Respiratory depression associated patient-controlled analgesia: a review of eight cases. Can J Anaesth 1994; 41: 12532.
10 Geller RJ. Meperidine in patient-controlled analgesia: a near-fatal mishap. Anesth Analg 1993; 76: 6557.
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12 Grover ER, Heath ML. Patient-controlled analgesia. A serious incident. Anaesthesia 1992; 47: 4024.[Medline]
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14 Kwan A. Overdose of morphine during PCA (Letter). Anaesthesia 1995; 50: 919.
15 Looi-Lyons LC, Ching FF, Chan VW, McQuestion M. Respiratory depression: an adverse outcome during patient controlled analgesia therapy. J Clin Anaesth 1996; 8: 1516.[Medline]
16 Notcutt WG, Knowles P, Kaldas R. Overdose of opioid from patient-controlled analgesia pumps. Br J Anaesth 1992; 69: 957.
17 Simes D, Power L, Priestley G. Respiratory arrest with patient-controlled analgesia (Letter). Anaesth Intensive Care 1995; 23: 11920.
18 Weinger MB, Pantiskas C, Wiklund ME, Carstensen P. Incorporating human factors into the design of medical devices (Letter). JAMA 1998; 280: 1484.
19 White PF. Mishaps with patient-controlled analgesia. Anesthesiology 1987; 66: 813.[Medline]
20 Lin L, Vicente KJ, Doyle DJ. Patient safety, potential adverse drug events, and medical device design: a human factors engineering approach. J Biomed Inform 2001; 34: 27484. (www.idealibrary.com/links/doi/10.1006/jbin.2001.1028/pdf, February 19, 2003).[Medline]
21 Cullen DJ, Bates DW, Small SD, Cooper JB, Nemeskal AR, Leape LL. The incident reporting system does not detect adverse drug events: a problem for quality improvement. Jt Comm J Qual Improv 1995; 21: 5418.[Medline]
22 Gardner S, Flack M. Designing a medical device surveillance network. FDA report to Congress. 1999. (www.fda.gov/cdrh/postsurv/medsun.html, February 19, 2002).
23 Jha AK, Kuperman GJ, Teich JM, et al. Identifying adverse drug events: development of a computer-based monitor and comparison with chart review and stimulated voluntary report. J Am Med Inform Assoc 1998; 5: 30514.
24 McLeskey CH. Patient-controlled analgesia (Letter). CMAJ 2001; 164: 6201.
25 Joint Commission on Accreditation of Healthcare Organizations. Sentinel events: approaches to error reduction and prevention. Jt Comm J Qual Improv 1998; 24: 17586.[Medline]
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