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Canadian Journal of Anesthesia 53:885-890 (2006)
© Canadian Anesthesiologists' Society, 2006

General Anesthesia

Preparation of the Dräger Primus anesthetic machine for malignant hyperthermia-susceptible patients

[La préparation de l’appareil à anesthésie Dräger Primus pour les patients susceptibles d’hyperthermie maligne]

Heike Prinzhausen, FRCA, Mark W. Crawford, MBBS FRCPC, James O’Rourke, MBBCh FFARCSI and Guy C. Petroz, MD

From the Department of Anesthesia, The Hospital for Sick Children, University of Toronto, Toronto, Ontario, Canada.

Address correspondence to: Dr. Crawford, Department of Anesthesia, The Hospital for Sick Children, 555 University Avenue, Toronto, Ontario M5G 1X8, Canada. Phone: 416-813-6466; Fax: 416-813-7543; E-mail: mark.crawford{at}sickkids.ca


    Abstract
 TOP
 Abstract
 Introduction
 Methods
 Results
 Discussion
 References
 
Purpose: Preparation of anesthesia machines for patients who are susceptible to malignant hyperthermia includes flushing the machine with vapour-free fresh gas to washout residual anesthetic agents. To establish guidelines for the preparation of the Dräger Primus machine, we compared the washout profiles for isoflurane and sevoflurane in the Dräger Primus and Ohmeda Excel 210 anesthesia machines.

Technical features: The machines were primed with 1.5% isoflurane or 2.5% sevoflurane. Fresh gas flow (FGF) was set at 10 L·min–1 during the early washout phase, and subsequently reduced to 3 L·min–1 during the late washout phase. A Miran ambient air analyzer measured the anesthetic concentration every minute during washout until a concentration of 5 ppm was achieved in the inspiratory limb of the circle circuit. We found that at a FGF of 10 L·min–1, maximum washout times for isoflurane and sevoflurane in the Primus, 70 and 74 min, respectively, were approximately tenfold greater than for isoflurane in the Excel 210 (7.0 min). Increasing the FGF to 18 L·min–1 decreased the washout time for isoflurane in the Primus, only moderately, to 52 min. We observed a threefold increase in anesthetic concentration in the Primus during the late washout phase.

Conclusion: We conclude that the Primus must be flushed for at least 70 min to decrease the anesthetic concentration to 5 ppm when using a FGF of 10 L·min–1. We recommend maintaining a FGF of 10 L·min–1 for the duration of anesthesia in order to prevent the rebound increase in anesthetic concentration in the FGF.


    Introduction
 TOP
 Abstract
 Introduction
 Methods
 Results
 Discussion
 References
 
MALIGNANT hyperthermia (MH), a potentially lethal inherited metabolic disorder, can be triggered by inhalational anesthetic agents. Guidelines for the preparation of anesthetic machines for use in patients who are MH-susceptible include flushing the machine with vapour-free fresh gas to washout residual inhalational anesthetic agents. A ten-minute flush at a fresh gas flow (FGF) of 10 L·min–1 is commonly used in clinical practice.1 This guideline is based on data derived from older style anesthetic machines such as the Ohmeda Excel 210 (GE Healthcare, Helsinki, Finland). The internal circuitry of new generation anesthesia machines is relatively complex and contains plastic and rubber components that can absorb and subsequently release anesthetic vapour.2,3 For such anesthesia machines, effective flushing can require considerably longer than ten minutes.4 In the present study, we evaluated the washout profiles for isoflurane and sevoflurane in the Primus anesthetic machine (Dräger, Lübeck, Germany) in order to establish guidelines for the preparation of this machine for MH-susceptible patients. For comparison, we also evaluated the washout of isoflurane in the Excel 210.


    Methods
 TOP
 Abstract
 Introduction
 Methods
 Results
 Discussion
 References
 
We divided our study into four parts. In Part 1, we compared the washout profiles for isoflurane in the Primus and the Excel 210 anesthetic machines. Four Primus and two Excel 210 anesthetic machines were each studied in triplicate. All machines were primed for two hours with 1.5% isoflurane in air at a FGF of 2 L·min–1. This was achieved using a circle breathing circuit, a test lung, and controlled ventilation with a tidal volume of 500 mL and a respiratory rate of 15 breaths·min–1 (minute ventilation, 7.5 L·min–1). On completion of priming, the vaporizer was removed from the machine, and the carbon dioxide absorber, circle circuit, and test lung were replaced with components that had not been exposed to inhalational anesthetics. In the Excel 210, we replaced the ventilator bellows and ventilator tubing as well.

To determine the washout profile for isoflurane, the FGF was set initially at 10 L·min–1 and the concentration of isoflurane in the inspiratory limb of the circle circuit was measured every minute (early washout phase). When the concentration of isoflurane in the inspiratory limb reached 5 ppm, the FGF was reduced to 3 L·min–1 to simulate a clinically relevant flow during anesthesia (late washout phase). Thereafter, the concentration of isoflurane in the inspiratory limb was measured every minute for an additional hour or until the concentration reached 5 ppm again. During the washout phases, a Miran SapphIRe 205B series portable ambient air analyzer (Thermo Electron Corporation, Waltham, MA, USA) was used to measure the concentration of isoflurane. This device is able to measure a wide range of chemical substances including anesthetic vapours using infrared spectroscopy. It has an accuracy of 5% and a sensitivity of 0.1 ppm. We calibrated the analyzer outside the operating room prior to each experiment.

In Part 2 of the experiment, we evaluated the washout profile for sevoflurane in the Primus anesthetic machine. Four Primus machines were studied in triplicate. We primed the machines for two hours with 2.5% sevoflurane to simulate a clinically relevant concentration. All settings during priming were the same as in Part 1 of the experiment. At completion of priming, the vaporizer was removed, and the carbon dioxide absorber, circle circuit, and test lung were replaced with components that had not been exposed to inhalational anesthetics. The early and late washout phases were conducted as in Part 1, and the concentration of sevoflurane in the inspiratory limb of the circle circuit was recorded every minute.

In Part 3, we evaluated the effect of FGF on the washout of isoflurane. Four Primus machines were studied in triplicate. The machines were primed, and the components replaced after priming as in Part 1. Fresh gas flows of 18 L·min–1 and 10 L·min–1 were used during the early and late phases of the washout, respectively, and minute ventilation was kept constant at 7.5 L·min–1.

In Part 4, we evaluated the effect of minute ventilation on the washout of isoflurane in four Primus anesthetic machines. Components were replaced after priming as in Part 1. A minute ventilation of 15 L·min–1 (tidal volume, 500 mL; rate, 30 breaths·min–1) was used during washout, with FGFs of 10 L·min–1 and 3 L·min–1 during the early and late phases, respectively. Experimental conditions are summarized in Table IGo.


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TABLE I Experimental conditions
 
Data are reported as mean ± SD. The Mann- Whitney rank-sum test was used to compare washout times. This test, rather than its parametric equivalent, was used because of between-group differences in variances. A Bonferroni correction was applied for multiple comparisons. P < 0.05 was considered statistically significant.


    Results
 TOP
 Abstract
 Introduction
 Methods
 Results
 Discussion
 References
 
In Part 1, isoflurane concentration decreased exponentially during the early phase of the washout, reaching 5 ppm in a maximum of 70 min (63.6 ± 5.1 min) in the Primus (Figure 1Go). Isoflurane concentration decreased approximately tenfold faster in the Excel 210, reaching 5 ppm in a maximum of seven minutes (6.7 ± 0.5 min) (P < 0.0001). During the late phase of the washout, we observed a rebound increase in isoflurane concentration in the inspiratory limb of the circle circuit (Figure 2Go). In the Primus, isoflurane concentration increased approximately threefold to 15.6 ± 0.9 ppm during the late phase of the washout and decreased slowly thereafter, remaining above 5 ppm for the duration of the experiment. In the Excel 210, isoflurane concentration increased to 8.4 ± 0.4 ppm during the late phase of the washout, returning to 5 ppm within 20.0 ± 6.0 min.


Figure 1
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FIGURE 1 Early washout profiles for isoflurane (Iso) and sevoflurane (Sevo) in the Primus and Ohmeda Excel 210. At a fresh gas flow (FGF) of 10 L·min–1 (FGF 10), isoflurane and sevoflurane concentrations decreased exponentially, reaching 5 ppm in a maximum of 70 min and 74 min, respectively, compared with a tenfold faster washout in the Excel 210 (7 min) (P < 0.0001). At a FGF of 18 L·min–1 (FGF 18), the washout of isoflurane in the Primus was only marginally faster, reaching 5 ppm in a maximum of 52 min. Doubling the minute ventilation had no significant effect on the washout of isoflurane (FGF 10 - high minute ventilation). Data are mean ± SD. MV = minute ventilation.

 

Figure 2
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FIGURE 2 Late washout profiles for isoflurane (Iso) and sevoflurane (Sevo) in the Primus and Ohmeda Excel 210. When the fresh gas flow (FGF) was reduced from 10 L·min–1 to 3 L·min–1 (FGF 3) or from 18 L·min–1 to 10 L·min–1 (FGF 10), we observed a rebound increase in the vapour concentration in the FGF, the greatest being a threefold increase in anesthetic concentration in the Primus. Doubling the minute ventilation had no significant effect on the washout of isoflurane (FGF 3 - high minute ventilation). Data are mean ± SD. MV = minute ventilation.

 
In Part 2, the washout of sevoflurane during the early and late phases in the Primus was almost identical to that for isoflurane (Figures 1Go and 2Go). During the early phase, sevoflurane concentration decreased exponentially, reaching 5 ppm in a maximum of 74 min (64.6 ± 4.3 min). As for isoflurane, an approximate threefold increase in sevoflurane concentration was observed during the late washout phase, reaching 15.3 ± 0.8 ppm and then decreasing, but remaining above 5 ppm for the remainder of the experiment.

In Part 3, increasing the FGF to 18 L·min–1 accelerated the washout of isoflurane in the Primus only moderately (Figure 1Go) (P < 0.0001); the washout time was still eightfold greater than that in the Excel 210 (P < 0.0001). During the early phase of the washout, isoflurane concentration decreased exponentially, reaching 5 ppm in a maximum of 52 min (48.6 ± 2.7 min) in the Primus. During the late phase of the washout, isoflurane concentration increased to only 5.9 ± 0.1 ppm, returning to 5 ppm within 11 ± 1.7 min (Figure 2Go).

In Part 4, doubling the minute ventilation had no effect on the washout time for isoflurane (Figure 1Go). At a minute ventilation of 15 L·min–1, isoflurane concentration decreased exponentially during the early washout phase, reaching 5 ppm in a maximum of 77 min (71.5 ± 5.4 min) in the Primus. The rebound increase in isoflurane concentration during the late washout phase was similar to that observed in Part 1 (Figure 2Go). Washout times are summarized in Table IIGo.


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TABLE II Washout characteristics
 

    Discussion
 TOP
 Abstract
 Introduction
 Methods
 Results
 Discussion
 References
 
The results show that washout times were approximately tenfold greater for the Primus than for the Excel 210 under the conditions of the current study. Maximum anesthetic washout time was 70 min or greater in the Primus and decreased only to 52 min when the FGF was increased to 18 L·min–1. Even at a FGF of 18 L·min–1, the washout time for isoflurane was approximately fivefold greater than the ten-minute flush recommended in some current guidelines.1 In addition, we noted a threefold increase in anesthetic concentration in the Primus when the FGF was reduced to a clinically relevant rate during the late washout phase. A similar increase in anesthetic concentration has been reported previously for the Siemens Kion anesthesia machine4 (Siemens Elema, Solona, Sweeden).

The greater washout time and the rebound increase in anesthetic concentration in the Primus may be attributed to several factors. First, the internal circuitry of the Primus is compartmentalized,5 resulting in complex gas flow dynamics and the potential for residual pockets of fresh gas containing relatively high concentrations of anesthetic vapour that can be flushed out only slowly. Second, the internal circuitry consists in part of non-exchangeable plastic and rubber components. Inhalational anesthetics dissolve into and subsequently elute slowly from these components.2,3 Third, to prevent dependency of tidal volume on FGF, the Primus utilizes a principle referred to as fresh gas decoupling,5 in which the ventilator and the inspiratory part of the internal circuitry are decoupled from the fresh gas unit in inspiration. Thus, fresh gas passes to the manual ventilation bag via the carbon dioxide absorber in inspiration, and is subsequently fed directly into the breathing system together with the stored volume via a non-return valve (fresh gas decoupling valve) in expiration. Accordingly, the inspiratory part of the internal circuitry is flushed only intermittently during the respiratory cycle. The relative importance of these factors remains to be established.

Previous studies evaluating the washout profiles of inhalational anesthetics in other anesthesia machines have used various priming concentrations, measurement techniques, FGFs, and concentration endpoints. 4,69 We used a priming concentration of 1.5% for isoflurane and 2.5% for sevoflurane in order to evaluate these volatile agents at clinically relevant concentrations. We measured anesthetic concentrations using a Miran SapphIRe 205B series portable ambient air analyzer, which uses infrared spectroscopy and has a sensitivity of 0.1 ppm. This method of analysis has the advantage over other previously used methods such as gas chromatography of being able to measure anesthetic concentration within the breathing circuit contemporaneously. During the early washout phase of the experiment, we studied the effect of two different FGF rates on the washout of anesthetic vapour. The first, 10 L·min–1, is commonly used in clinical practice.1 The second, 18 L·min–1, is the maximum FGF that can be delivered by the Primus machine. In addition, because the fresh gas decoupling mechanism limits flushing of the internal inspiratory circuit to specific times in the respiratory cycle, we studied the effect of minute ventilation on washout. Our results suggest that increasing neither FGF nor minute ventilation has a clinically relevant effect on the washout of inhalational anesthetics from the Primus.

During the early washout phase of the experiment, we flushed the anesthetic machines until the concentration in the breathing circuit reached 5 ppm. Previous authors have used endpoint concentrations ranging from 1 ppm to 10 ppm.4,6,7,9 The minimum concentration of inhalational anesthetic needed to trigger an MH reaction in humans is unknown and will probably remain unknown because it would be unethical to expose MH-susceptible patients to inhalational anesthetics; however, evidence suggests that MH-susceptible swine do not develop MH when exposed to 5 ppm of halothane.A Additionally, ambient operating room anesthetic concentrations were frequently in the range of 1 to 5 ppm before gas scavenging became standard in the operating room, and to our knowledge there are no reports of MH reactions in health care workers exposed to the operating room environment. Considering those facts, we chose a vapour concentration of 5 ppm as a valid measurement endpoint. If an endpoint of 10 ppm is considered, the flush time for the Primus at a FGF of 10 L·min–1 is 34 min, compared with 25 min for the Siemens Kion.4

In summary, to prepare the Primus anesthetic machine for use in MH-susceptible patients, the machine must be flushed for at least 70 min to achieve an anesthetic concentration of 5 ppm when using a FGF rate of 10 L·min–1. We recommend maintaining a FGF of 10 L·min–1 throughout the duration of anesthesia in order to prevent an increase in anesthetic concentration in the FGF. Increasing the FGF or minute ventilation is of limited clinical value in accelerating anesthetic washout from the Primus anesthetic machine. In addition, we recommend that guidelines for the preparation of anesthetic machines for MHsusceptible patients should be specific for each type of machine. Alternatively, a dedicated vapour-free anesthesia machine may be used for MH-susceptible patients.


    Acknowledgments
 
The authors thank the Occupational Health and Safety Services, The Hospital for Sick Children, Toronto, for their generous loan of the Miran SapphIRe 205B Series Portable Ambient Air Analyzer. We gratefully acknowledge the technical assistance of Mr. Keith Mathews, RTT, Department of Anesthesia, and Mr. Rocky Yang, BASc, Department of Medical Engineering.


    Footnotes
 
Support was provided from departmental sources.

Presented in part at the annual meeting of the American Society of Anesthesiologists in Atlanta, October 26, 2005.

Competing interests: None declared.

Accepted for publication April 6, 2006. Revision accepted May 17, 2006.

A Maccani RM, Wedel DJ, Kor TM, Joyner MJ, Johnson ME, Hall BA. The effect of trace halothane exposure on triggering malignant hyperthermia in susceptible swine. Anesth Analg 1996; 82: S287. Back


    References
 TOP
 Abstract
 Introduction
 Methods
 Results
 Discussion
 References
 
1 Malignant Hyperthermia Association of the United States. Available from URL; www.mhaus.org (accessed May 8, 2006).

2 Targ AG, Yasuda N, Eger EI II. Solubility of I-653, sevoflurane, isoflurane, and halothane in plastics and rubber composing a conventional anesthetic circuit. Anesth Analg 1989; 69: 218–25.[Abstract/Free Full Text]

3 Eger EI II, Larson CP Jr, Severinghaus JW. The solubility of halothane in rubber, soda lime and various plastics. Anesthesiology 1962; 23: 356–9.[Medline]

4 Petroz GC, Lerman J. Preparation of the Siemens KION anesthetic machine for patients susceptible to malignant hyperthermia. Anesthesiology 2002; 96: 941–6.[Medline]

5 Primus Anesthetic Workstation User Manual, 1st ed. Drager Medical AG; 2003.

6 Beebe JJ, Sessler DI. Preparation of anesthesia machines for patients susceptible to malignant hyperthermia. Anesthesiology 1988; 69: 395–400.[Medline]

7 Ritchie PA, Cheshire MA, Pearce NH. Decontamination of halothane from anaesthetic machines achieved by continuous flushing with oxygen. Br J Anaesth 1988; 60: 859–63.[Abstract/Free Full Text]

8 McGraw TT, Keon TP. Malignant hyperthermia and the clean machine. Can J Anaesth 1989; 36: 530–2.[Abstract/Free Full Text]

9 Schönell LH, Sims C, Bulsara M. Preparing a new generation anaesthetic machine for patients susceptible to malignant hyperthermia. Anaesth Intensive Care 2003; 31: 58–62.[Medline]




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